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Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service

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Dongguan Heya Precision Mold Co., Ltd

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Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service

Name: Customized Automobile Headlight Mould With 001mm Precision OEMODM Service
Brand: HEYA
Price: 1 USD

Cheap Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service for sale

Brand Name : HEYA

Model Number : HY-403

Certification : ISO9001

Place of Origin : Guangdong, China

MOQ : 1pcs

Price : Negotiable

Payment Terms : T/T,D/A,D/P,Western Union

Supply Ability : 50 pcs/week

Delivery Time : 15-20 work days

Packaging Details : Coated with anticorrosive oil , packed in carton box

Product Name : Auto Lamp Mould

Highlight : High-Precision Uniform Textures

Tolerance : +/-0.001mm

Hardness : 43-47 HRC

Feature : Durable

Processing Method : Electroforming Processing

Material : Nickel

Application : Electroforming process

Heat Resistance : High

Corrosion Resistance : Excellent

Mold Life : Long

Conductivity : High

Shape : Customized

Durability : High

Surface Finish : Polished

Thickness : Depends on design

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Customized Automobile Headlight Mould | 0.01mm Precision | OEM/ODM Service

Specializing in high-precision automotive lighting solutions, we offer customized automobile headlight moulds with 0.01mm dimensional precision, paired with full OEM/ODM capabilities. Engineered to replicate complex optical features (lenses, reflectors, light guides) for modern headlight systems (LED, matrix, adaptive), our moulds deliver automotive-grade durability and optical accuracy—backed by 15+ years of expertise in serving global automakers and Tier 1 suppliers.

Attribute	Value
Product Name	Customized Automobile Headlight Mould
Precision	Dimensional tolerance: ±0.01mm; Surface roughness: Ra ≤0.008μm
Material	S136 (corrosion-resistant), H13 (heat-resistant), NAK80 (pre-hardened)
Hardness	50–55 HRC (after heat treatment)
Service Type	OEM (customized to client designs) & ODM (full design + manufacturing)
Compatibility	LED headlights, matrix headlights, adaptive headlights, halogen headlights

OEM vs. ODM Service Comparison

Service Type	Core Offering	Key Advantages	Ideal For
OEM	Mould manufacturing based on client’s 3D designs	Strict adherence to original specifications; fast turnaround	Clients with mature designs needing precision production
ODM	End-to-end solution: design + mould + validation	Expertise in optical optimization; reduces development time by 30%	Clients seeking design support for new headlight systems

Core Advantages: 0.01mm Precision & Automotive-Grade Performance

1. Ultra-Precision for Optical Excellence

Micron-Level Control: With ±0.01mm dimensional tolerance and Ra ≤0.008μm surface finish, our moulds replicate intricate optical features—such as 0.1mm micro-prism arrays (for light distribution) and curved lens surfaces (for beam shaping)—with 99.9% fidelity. This eliminates light distortion, ensuring headlights meet ECE R112 beam pattern standards.
Optical Simulation Integration: Using 3D ray-tracing software, we validate mould designs to ensure light transmittance (≥92% for PC lenses) and uniform beam distribution, critical for adaptive and matrix headlights.

2. Durability for High-Volume Production

Premium Materials: S136 steel (resistant to corrosion from PC/PMMA resins) and H13 steel (withstands 280–320°C molding temperatures) ensure moulds endure ≥500,000 cycles without wear.
Advanced Surface Treatment: Nitride coating (0.005mm thickness) enhances hardness (50–55 HRC) and reduces friction, minimizing resin adhesion and extending maintenance intervals.

3. Customization for Diverse Headlight Designs

Design Flexibility: Supports complex geometries, including 3D curved lenses, multi-cavity reflectors, and integrated light guides—compatible with LED, matrix, and adaptive headlight systems.
Tooling Optimization: Conformal cooling channels (designed via CFD) reduce cycle time by 18%, balancing precision with productivity for mass production (10,000+ units/month).

Application Scenarios

Our moulds are tailored for all modern automobile headlight types:

LED Headlights: Precision replication of lens curvatures and heat sink integration features.
Matrix Headlights: Micro-cavity moulds for 0.5mm pixelated light sources, ensuring accurate beam splitting.
Adaptive Headlights: Moulds for dynamic lens mechanisms, with tight tolerances to prevent light leakage.
Halogen Headlights: Heat-resistant moulds for high-temperature resin components (e.g., reflector housings).

Our Service Process

Design Collaboration: For OEM, we review client 3D models and perform DFM analysis to optimize mouldability; for ODM, our optical engineers design headlight components from concept.
Prototype Validation: 3D-printed prototypes (SLA) for design testing, followed by a 1-cavity trial mould to verify precision and optical performance.
Mass Production: Full-scale mould manufacturing (multi-cavity options) with in-line CMM inspection (±0.001mm accuracy) to ensure consistency.
Lifecycle Support: Mold maintenance guidelines, process parameter optimization, and rework services to extend tool life.

Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service

Backed by IATF 16949 certification and a track record of supplying 50+ automakers, our customized automobile headlight moulds deliver the precision, durability, and customization needed to bring next-generation automotive lighting systems to life—whether via OEM or ODM service.

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